🚀 Boost your manufacturing output
Operations Engineering for FLOW
Get more product out the door of your existing floor space!
Designing high-performance physical spaces for your manufacturing, fulfillment or maintenance operations.
Capabilities
From 5,000 sq.ft to 1,000,000s sq.ft. to mobile maintenance trucks, we can tackle a wide variety of operations. Whether you are a start-up or an established operation, a brown-field or a green-field, a high-mix job shop, a repair center, or a single-product manufacturer.
We leverage over 15 years of Industrial Engineering & business consulting expertise. Deep practical knowledge of Lean manufacturing concepts, Theory of Constraints, Production System Design and 80/20 prioritization.
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We evaluate your space and processes for flow, identify flow pullers and constraints, then give you concepts and solutions to unlock the potential of your space. We go the next step deliver your a 3D redesign of the space to help you visualize the target.
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Description text goes here
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Lean is a journey of continuous improvement, many have gone on this road, enjoyed success and shared their lessons. We assess the progress of your team & operation then align to the vision of the business to give you tailored a roadmap with milestones at the looking our 3, 6, 12 and even 24 months.
We deployed a lean system in 100+ businesses, and leverage the expertise of what works and what does NOT work to help you design your organization to propel business results.
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Item description
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Launching a new production line? We gather data from your product designer and operations leadership to design a production line that maximize the flow in the available space with capacity to scale up with growing demands.
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Check out our sister operation: www.onsitelean.com
The right workstation and/or material cart can unlock maximum performance for your footprint. We got to the detail level of designing workstation to present all the operator needs and cart to streamline material movement.
Operational Expertise trusted by market leaders
“Help us achieve the potential for our new space” - CEO @ Courtside
Courtside Video Entertainment is a startup focused on embedding screen in basketball arenas to enhance the fan experience during the game, especially the VIPs on the sidelines.
After a few prototype builds to support pilots with college, the decision was made to setup their own assembly in the heart of Philadelphia, in an old abandoned brick building.
We worked closely with the CEO and CTO to design the space and organization to maximize production capacity and operator the operator experience. They shared all the ideas, process information, Bill Of Materials and supply chain data. We are designing assembly line, supporting inventory space and the build out timeline to ensure they can scale production to meet customer demand.
We’ll share more about their case as its ready to share.
Project Showcase: Courtside Video’s Electronics Assembly Line
How it Works
From scan to actionable insight - no app , no hassle
1. Scan Your Space
Record a quick walk-through video of your space using any phone. No special app or tools needed.
2. We Build Your Layout
We convert your video into a 3D layout, mapped to scale and ready for analysis.
3. Get Flow insights
We deliver a visual flow map with high-impact recommendations to unlock capacity and production flow. Additional service include redesigning the space and production ramp up plan.
Popular Service Packages
Flow Coaching Session
$115
per every 5000 sq.ft.
GET a grounded outside opinion on your shop layout — fast and affordable.
Perfect for teams that want quick, expert insight without committing to a full deep dive
Ideal for:
✓ Operations with clear flow painpoints
✓ Manufacturers exploring lean improvement for first time
✓ Teams wanting a second opinion on flow and blockers
What you get:
✓ Expert layout review & lean walk
✓ 1-on-1 consultation phone call to discuss flow challenges & painpoints
✓ Top 3 Lean concepts applied to your layout
Your time investment: 2 hours total
⏱ 0.75 hrs: Layout consultation call
⏱ 0.5 hrs: Record walk-around video and upload via link
⏱ 0.5 hrs: Share any key process data
Fast Track Layout Review
$950
per every 5000 sq.ft.
KNOW the next steps to unlock the full potential of your manufacturing space
Take advantage of our experience tackling spaces ranging from 5,000 to 1,000,000s of square feet. In addition to an annotated visual flow map, we will share details on the top 3 ideas that will give you the most bang for your buck (ROI).
Ideal for:
✓ Kickstarting your efforts with proven ideas
✓ Fresh eyes to unlock the next level of capacity
✓ Free-up time of engineering and management to focus on making the change.
What you get:
✓ Layout sketch & review
✓ Visual flow map w/ improvement annotations
✓ Step-by-Step action plan w/Top 3 details
✓ ROM bottleneck analysis & cycle check
Your time investment: 3~5 hours total
⏱ 2.5 hrs: 3x 45-minute calls (intake, WIP, Final)
⏱ 0.5 hrs: Record walk-around video and upload via link
⏱ 0.5 hrs: Share any process data you’d like considered in the analysis
Ramp-Up Sprint
$2,500
per every 5000 sq.ft.
PLAN for scale with confidence — before you run out of capacity.
Ramp up your line, your people, and your flow —without expensive trial and error. This is our deeper-dive plan that maps your labor ramp, learning curve, cycle time, and detailed workstation setup. Includes up to 2 revision rounds to lock in your plan.
Ideal for:
✓ New line setup or major expansions
✓ Growth-stage teams scaling headcount & throughput
✓ Ops leaders who need clear targets for labor, takt, and layout
What you get:
✓ Learning curve & labor ramp plan
✓ Detailed floor layout & workstation design
✓ Takt time, cycle time, throughput target sheet
✓ 1–2 revision rounds for refinement
Your time investment: ~5–8 hours total
⏱ 3–4 hrs: 4–5× 45-minute calls (intake, mid, final)
⏱ 1–2 hrs: Process videos and space walk around
⏱ 1–2 hrs: Share any relevant BOMs, cycle time, or labor data